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Inside the Making of an Electric Golf Trolley
Have you ever wondered how an electric golf trolley is constructed? While many have tested various models, few understand the intricate process behind their creation. Recently, a group of enthusiasts had the opportunity to visit Stewart Golf’s factory in Gloucestershire to witness firsthand how its 2025 Q Follow trolley is designed, engineered, and assembled. This experience not only provided insight into the manufacturing process but also allowed participants to contribute to the assembly line.
The 2025 Q Follow trolley features several upgrades, including improved 8th generation Follow technology, six new color options, and an integrated rangefinder mounting plate. The goal was to build one of the first units produced at the factory, offering a unique chance to see the product come to life from start to finish.
Goods In & Quality Assurance
The day began at the Goods In section of the warehouse, where all components for Stewart Golf trolleys arrive before being inspected. Here, quality assurance teams ensure that each part meets the company’s high standards. Stewart Golf CEO Mark Stewart explained that most parts are sourced from UK-based subcontractors and undergo rigorous checks before moving to the assembly line.
Engineers use advanced measuring machines to verify the precision of even the smallest components. For example, wheels must be perfectly round, and all attached parts must fit seamlessly. This attention to detail ensures that the final product is reliable and performs as expected.
“We’re an engineering company that happens to be in the golf industry,” Mark said. “If we engineer our trolley properly, the product will be good, and the customer experience will reflect that.”
Design Philosophy & Prototyping
Before any parts arrive at the factory, they go through a design and prototyping phase. Stewart Golf’s team of engineers focuses on creating products that enhance the golfer’s experience. The company has a long history of innovation, particularly in remote control trolleys, where stability and balance are critical.
Designing a remote control trolley requires careful consideration of factors such as weight distribution and terrain adaptability. The Q Follow trolley, for instance, features a wider wheel base, two front wheels, and a stabilizer at the back to prevent tipping. These design choices ensure the trolley remains upright and stable, even on uneven surfaces.
Stewart Golf uses SolidWorks, an industry-standard software, to design and refine its products. This level of detail comes at a significant cost, with years of development and testing required before a model reaches mass production. All of this work is done in-house to maintain full control over the process.
Assembly & Final Checks
After understanding the design and quality processes, it was time to try assembling a Q Follow trolley. Ash, Stewart Golf’s Production Manager, guided participants through the steps of the assembly line. Typically, three to six workers handle production, with a team of three producing 24 units per day and a larger team capable of building 48 units daily.
The assembly process involves putting together the frame, attaching the wheels, and securing the battery. Most of the heavy lifting is done during the design and quality stages, making the physical assembly relatively straightforward. The 2025 Q Follow also includes customizable color panels and optional wheel colors, allowing users to personalize their trolleys.
Before leaving the factory, each unit undergoes a final test on a rolling road to ensure all functions operate correctly. A set of Stewart decals is then applied to the chassis, completing the trolley’s appearance.
A Unique Opportunity
The trolley built during this experience was not destined for shipment. Instead, it was given away to a lucky winner as part of a competition. To enter, interested individuals can visit the Stewart Golf website and follow the instructions provided.
This hands-on experience offered a rare glimpse into the world of golf trolley manufacturing, highlighting the blend of engineering, precision, and customization that defines Stewart Golf’s approach. Whether you’re a seasoned golfer or simply curious about the technology behind your favorite equipment, this behind-the-scenes look provides valuable insight into the process that brings these trolleys to life.
